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laser_cutter_settings [2012/10/26 20:33] richardsim |
laser_cutter_settings [2013/01/11 07:54] (current) desparo |
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| ===== Banned Materials ===== | ===== Banned Materials ===== | ||
| - | ^ Material ^ Reason ^ | + | ^ Material ^ Reason ^ |
| - | | Lexan/Polycarbonate | Toxic and corrosive fumes | | + | | Lexan/Polycarbonate | Dense black smoke and toxic fumes - bisphenol a (BPA), phenol, and more | |
| - | | PVC | Toxic and corrosive fumes - chlorine gas (yes, REALLY) | | + | | ABS | Dense black smoke and toxic fumes - cyanide and styrene gases | |
| - | | Foam core | Toxic and corrosive fumes - made from PVC, so chlorine gas | | + | | PVC | Toxic and corrosive fumes - chlorine gas | |
| + | | Foam core | Dense black smoke and toxic fumes - styrene gas (carcinogenic, toxic to the nervous system and upper respiratory tract; classified as "very toxic") | | ||
| + | | Delrin | Toxic fumes - formaldehyde | | ||
| - | ===== Successful Settings ===== | + | ===== Approved and Successful Material Settings ===== |
| - | ** * - Please avoid the use of woods currently**. We're re-evaluating their use due to substantial residue being left on the laser cutter. | + | ** * = Please avoid the use of woods with high a high proportion of glue for the moment**. We're re-evaluating their use due to substantial residue being left on the laser cutter. |
| ^ Material ^ Mode ^ Speed ^ Power ^ Corner Power ^ Passes ^ Notes ^ | ^ Material ^ Mode ^ Speed ^ Power ^ Corner Power ^ Passes ^ Notes ^ | ||
| - | | Card Stock | Etch | 35 | 10 | 10 | 1 | N/A | | + | | Card Stock | Etch | 35 | 10 | 10 | 1 | N/A | |
| - | | Card Stock | Cut | 35 | 35 | 25 | 1 | N/A | | + | | Card Stock | Cut | 35 | 35 | 25 | 1 | N/A | |
| - | | Card Stock | Raster | ??? | ??? | ??? | ? | N/A | | + | | Card Stock | Raster | ??? | ??? | ??? | 1 | N/A | |
| - | | Acrylic - 1/4" | Cut | 7 | 55 | 55 | 1 | N/A | | + | | Heavy paper | Cut | 200 | 20 | 20 | 1 | Worked barely; long straight cuts needed multiple passes, and a few corners were missed. Use lower speed | |
| - | | Acrylic - 1/16" | Cut | 7 | 100 | 100 | 1 | N/A | | + | | Picture Matting | Cut | 40 | 50 | 40 | 1 | N/A | |
| - | | Acrylic - 1/16" | Cut | 55 | 100 | 100 | 1 | This will etch fast without cutting | | + | | Acrylic - 1/4" | Cut | 7 | 55 | 55 | 1 | N/A | |
| - | | Acrylic - 1/16" | Cut | 25 | 25 | 25 | 1 | This will etch fast without cutting (same as the 55x100x100 better on coners) | | + | | Acrylic - 1/16" | Cut | 7 | 100 | 100 | 1 | N/A | |
| - | | * Wood (Hardboard 1/8") | Etch | 200 | 15 | 15 | 1 | N/A | | + | | Acrylic - 1/16" | Cut | 55 | 100 | 100 | 1 | This will etch fast without cutting | |
| - | | * Wood (Hardboard 1/8") | Cut | 7 | 100 | 100 | 1 | N/A | | + | | Acrylic - 1/16" | Cut | 25 | 25 | 25 | 1 | This will etch fast without cutting (same as the 55x100x100 better on coners) | |
| - | | * Wood (Hardboard 1/8") | Cut | 10 | 100 | 100 | 1 | This worked but just barely. I would suggest using 7 speed instead. | | + | | * Wood (Hardboard 1/8") | Etch | 200 | 15 | 15 | 1 | N/A | |
| - | | * Wood (Hardboard 1/8") | Cut | 40 | 100 | 100 | 1 | This will etch fast without cutting. | | + | | * Wood (Hardboard 1/8") | Cut | 7 | 100 | 100 | 1 | N/A | |
| - | | * Wood (Hardboard 1/8") | Cut | 4.2 | 80 | 80 | 1 | Works Well (Loial) Extra Note: Some flames while cutting, nothing lasting past the cut location | | + | | * Wood (Hardboard 1/8") | Cut | 10 | 100 | 100 | 1 | This worked but just barely. I would suggest using 7 speed instead. | |
| - | | * Wood (Hardboard 1/8") | Cut | 80 | 20 | 20 | 1 | Fast Etch (Loial) | | + | | * Wood (Hardboard 1/8") | Cut | 40 | 100 | 100 | 1 | This will etch fast without cutting. | |
| - | | Leather | Cut | 50 | 35 | 100 | 1 | Leather from Dressew scrap bin (Paul) | | + | | * Wood (Hardboard 1/8") | Cut | 4.2 | 80 | 80 | 1 | Works Well (Loial) Extra Note: Some flames while cutting, nothing lasting past the cut location | |
| - | | Polypropylene (0.5mm) | Cut | 30 | 50 | 45 | 1 | From Yoko-yaya, ideal for stencils (John) | | + | | * Wood (Hardboard 1/8") | Cut | 80 | 20 | 20 | 1 | Fast Etch (Loial) | |
| + | | Leather | Cut | 50 | 35 | 100 | 1 | Leather from Dressew scrap bin (Paul) | | ||
| + | | Polypropylene (0.75mm) | Cut | 30 | 50 | 45 | 1 | From Yoko-yaya, ideal for painting stencils (John) | | ||
| + | | Plywood 1/4" Birch | Cut | 40 | 50 | 45 | 2 | From Home Depot ~$50 for 8'x4' | | ||
| + | | Plywood 4.2mm FSC Virola | Cut | 40 | 50 | 45 | 2 | From Home Depot ~$20 for 8'x4' SKU 1000-125618 (Tom)| | ||
| + | | Plywood 1/4" Flooring underlay | Cut | 7 | 80 | 75 | 1 | From Home Depot ~$9 for 4'x4' (John)| | ||
| + | | EVA Foam (very thin, < ~4mm) | Cut | ??? | ??? | ??? | 1 | Michaels | | ||
| + | | EVA Foam (thin, ~1/4") | Cut | ??? | ??? | ??? | 1 | Bought online, could not find locally | | ||
| + | | EVA Foam (thick, 1/2" floor mats) | Cut | ??? | ??? | ??? | 1 | Candian Tire, Home Depot, etc. | | ||
| ===== Failed Settings ===== | ===== Failed Settings ===== | ||
| ^ Material ^ Mode ^ Speed ^ Power ^ Corner Power ^ Passes ^ Notes ^ | ^ Material ^ Mode ^ Speed ^ Power ^ Corner Power ^ Passes ^ Notes ^ | ||
| - | | Acrylic - 1/16" | Cut | 25 | 15 | 15 | 1 | Trying to etch with the cut setting. The outline is visible but not great. | | + | | Acrylic - 1/16" | Cut | 25 | 15 | 15 | 1 | Trying to etch with the cut setting. The outline is visible but not great. | |
| + | | Hard Board - 1/4" | Cut | 1 | 80 | 70 | 2 | Needed 2 Passes Burned edges. Looks really really bad | | ||
| + | | Hard Board - 1/4" | Cut | 8 | 50 | 45 | 9+ | The material has significant burns around the edge after so many passes | | ||
| + | |||
| + | ==== FURTHER INFORMATION ==== | ||
| + | |||
| + | * [[RedSail_CM1080_Laser_Cutter|RedSail CM1080 Laser Cutter specifications]] | ||
| + | * [[laser_cutter_operation_manual|Laser Cutter Operation Manual]] | ||
| + | * [[laser_cutter_workflow_tips|Laser Cutter Workflow Tips]] | ||